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About transmissions
Transmission general data
The
FMX is a fully automatic 3-speed gearbox, ensuring automatic up-shifts and down-shifts
via the 3-forward gear ratios. This gearbox also includes manual selection of
first and second gears. It is reported that FMX combines in itself the best
features of MX and FX modifications.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type3ATRWD10,45Type F
Technical issues and repair guidelines
This is a hydraulically controlled RWD gearbox. In terms of design this unit is close to BW8 and BW12, but spare parts are not interchangeable. FMX consists of the following main components: torque converter, oil pump, input shaft, rear-clutch, front-clutch, compound planetary gear set, rear band, one-way clutch, rear support-oil distributor and parking gear, governor, output shaft, vacuum diaphragm, control valve body, front band. This automatic gearbox was used during 1968-81 in many Ford cars.
How to repair this transmission (Videos)FMX Transmssion part 1FMX transmission part 2Rebuild the Ford FMX Transmission
Instruction manuals and useful linksLink typeSourceDescriptionwebWikipediaFord FMXpdfforelpublishing.comDiagnosis and service FMX Transmission0makcotransmissionpartsScheme FMX
Transmission general data
The 4-speed FWD automatic transmission U540E was designed by Aisin in 2000 on the basis of the famous A4LB-1, which went out of fashion by that time. The transmission A4LB-1 also was modified in 2002 and a new modification can be found on different cars worldwide.
This automatic transmission has two names - U540E (according to Aisin Co), and Daihatsu gave different names to its sub-modifications: A4Q, A4P, A4L, A4G, ..., depending on the car model. The U540E was upgraded with several hydraulic control solenoids, the valve body and electrics, and the new filter for the valve body.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type4ATFWD6,24Toyota Type T-IV
Technical issues and repair guidelines
This transmission is very reliable as the most of Aisin transmissions. For many years of operation, it only requires change of oil and filter replacement, however it can cover the distance of 150-200 thousand kilometers even with an old filter. For the overhaul of this carefully adjusted transmission, specialists usually order the repair kit of gaskets and seals, which is mainly needed for reassembly of contaminated valve body and replacement of worn out rings causing the burning of frictions.
The kit of all friction clutches is usually ordered together with the repair kit. Frictions get burnt for various reasons, but one of the most popular ones is related to insufficient oil pressure, caused by:
1. worn-out teflon and rubber rings
2. dirty wedging valves of the valve body
3. dirty valves of solenoids
4. faulty electrics of the solenoid or wiring of solenoids
5. clogged filter
This transmission can be rarely met in repair services, all spare parts for this transmission are considered to be rarity and there is no much statistics related to its repair.
Instruction manuals and useful linksLink typeSourceDescriptionpdfalltranz.coScheme U540E
Transmission general data
TOYOTA K410 / K411 / K41A / K41B / XA-10LN
Aisin developed the “200” series (K210) of CVT transmissions in 2002. This gearbox was intended for cars with 1.0-1.3 liter engines. The K210 had been produced and installed on some Toyota cars for the domestic market of Japan before 2015.
Nevertheless, this series was not very successful – the CVT was larger than initially planned; it turned out to be not very convenient for underhood space of small cars. Therefore, in 2004, Aisin started
developing a new “400” series on the basis of the K210. The K410 modification was smaller in size, lighter weight, and had enhanced fuel economy in comparison with the “200” series. Toyota considered the K410 to be an ideal CVT solution for small cars with 1.0-1.3 liter engines. This transmission is still applied in numerous Toyota cars (including cars for the European market).
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type∞CVTFWD14585Aisin CVTF7004, Toyota 08886-02105
In October 2008, Aisin launched production of the CVT transmission named K41A. This transmission was designed on the basis of the K410 modification and was specifically intended for application on cars Toyota IQ. The main difference between these two transmissions lies in the fact the differential in K41A was moved forward (in contrast with K410). This measure made it possible to reduce the size of the CVT for installation on limited underhood space of Toyota IQ (with 1.0 liter engine).
In April 2009, the CVT modification K41b was launched in production. The main peculiarity of this transmission is higher torque transmission capacity. Therefore, this gearbox could have been used for Toyota IQ with more powerful 1,3-liter engine.
In October 2010, Aisin engineers came up with a new CVT solution for the “400” series – the modification K411. The main difference of the K411 transmission from the 410 version is a significant fuel economy, which is achieved by actuation of an active clutch, when starting a car, and thanks to a new control mechanism (flex start control).
In 2007, Aisin produced a new modification of the K410 transmission, which was named as XA-10LN for external markets (not for Toyota cars). This CVT was successfully applied in Suzuki cars (Suzuki Splash and Suzuki Swift). These Suzuki models were sold in the domestic market of Japan.
In the European automotive market, K410/K411 CVTs were installed only on Toyota IQ (K41a and K41b) and Toyota Verso-S/Subaru Trezia (K411). Cars equipped with CVTs K410 and K411 were not sold in the North America (USA and Canada). Cars with these transmissions are quite popular in Australia, New Zealand, and some countries of Southeast Asia.
Typical problems
Typical problems which occur in this range of CVT transmissions include the following:
1) ATF contamination
2) K410/K411 CVTs often get overheated (especially in winter time)
3) Damage of bearings
4) Seal Clutch leakages
Which cars run with this gearbox?BrandModelYearTypeEngineMazdaDEMIO07-14CVT FWDL4 1.3L 1.5LSubaruTREZIA12-13CVT F/4WDL4 1.5LSuzukiSPLASH08-14CVT FWDL4 1.2LToyotaIST07-16CVT F/4WDL4 1.5LToyotaPORTE11CVT FWDL4 1.5LToyotaRACTIS06-13CVT FWDL4 1.5LToyotaSIENTA03-15CVT FWDL4 1.5LToyotaVITZ05-16CVT FWDL4 1.5L
Transmission general data
The CVT transmission VT20E was used for FWD Opel Vectra of English and German assembly with engine capacity equal to 1.8 liters. The VT25E modification found application in American FWD Saturn VUE and Ion (2.2 liters capacity).
This CVT equipped with a push belt is perfectly adjusted, therefore it rarely gets in repair services. During the first 150-200 thousand kilometers of exploitation, drivers just should not forget to replace filters and change transmission fluid in a timely manner (depending on the driving style).
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type∞CVTFWD1756,5VTF DEXRON CVT
Technical issues and repair guidelines
A minimum set of procedures during the overhaul of these CVTs includes the following:
- Belt replacement
- Replacement of all spare parts, gaskets, seals, sealing strips, rings, which often include two pistons
Friction elements of Forward pack often get burnt, including a bearing disc and pistons, the whole set of frictions gets replaced.
Problems of “old” VT25E:
- Valve Body, VT25E CVT.
- Planetary gear, Reverse (6 Gear) .
It is required to replace CVT when cones get worn out (because of aggressive accelerations "at a cold motor" and driving with contaminated oil).
Which cars run with this gearbox?BrandModelYearTypeEngineOpel / VauxhallVECTRA02-04CVT FWDL4 1.8L
How to repair this transmission (Videos)Repair cvt VT25-E/VT20-E, Saturn, Opel
Instruction manuals and useful linksLink typeSourceDescriptionpdfwww.at-manuals.comScheme VT20Epdfwww.at-manuals.comScheme VT25E
Transmission general data
The 6-speed automatic transmission U660E designed by Aisin in 2006 for FWD cars Lexus ES350, as well as for the luxury 6-cylinder models (Camry, RAV4, Avensis) for 3.5 lit. The unit was paired with the V6 engine.The U660F unit is intended for AWD crossovers and sedans. The U660 unit is a competitor of ZF 6HP26. In 2009, the U660 unit was complemented by U760E model cured from "common problems" and intened for a bit lower torque from the engine (up to 2.7 l). After some period of time the U761E sub-modification was released for less powerful engines with 2.0-liter capacity. Repair parts for this gearbox are the same as for U760. Among the market competitors of the U760 unit, specialists point out the ZF 6HP21 unit.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type6ATFWD/AWD6,52,8Toyota Type WS
Technical issues and repair guidelines
Friction lining of the lockup unit is not the most crucial problem for driving, but it is critical for the “health” of this transmission. The torque converter is the main "contaminator" and the source of all problems of clogged valve body and solenoids. This gearbox usually covers 200 thousand kilometers, but the driver can significantly cut its service life by an aggressive driving style. Almost all major repairs of this gearbox include the torque converter repair. The torque converter repair with replacement of worn-out friction lining every 150-250 thousand kilometers (depending on the driving style) allows saving of some money on the valve body replacement.
According to judgement of experts, the most common problem of the U660E unit is related to the main housing bearing, which is attached to a “weak” circlip. The drum of Direct package is one more problem of this gearbox. Many gearboxes with short mileages (only70-100 thousand kilometers) were handed in for the overhaul and replacement of burnt clutch cover С1-С2 - Drum (Direct) in the assembled condition. Another issue is related to wear-out and burning of frictions in braking packages B1-B3 (gears 2 and 6). The most frequently replaced component is a set of frictions in the package C1/C2 (gears 1-4). Generally the whole set of friction components is replaced.
Valve body and solenoids in U660E
The most common problem for all 6-speed automatic gearboxes is the worn valve body. The problem with the valve body, which operated with damaged torque converter lockup and contaminated ATF, is related to wear-out or slagging of channels and plunger-valves of the valve body. The most frequently replaced component in the electrical part is the selector position plate with temperature sensors. The overheated temperature sensor is often considered to be the reason of the valve body malfunction. The first reason of early issues with electrical components (before covering 200 thousand kilometers) is the automatic transmission overheating. Almost each overhaul of overheated U660E transmission is accompanied with the order of pistons kit. The list of spare parts that may be damaged in this sophisticated gearbox as a result of neglected bearing vibrations is quite large (crown gear, sun gear, planetary gears, differential, pistons).
It should be taken into account, that all abovementioned problems with the U660 unit are common for very old or quite worn-out automatics. A high percentage of cars equipped with U660 serve before covering standard 200 thousand kilometers (in many cases even longer) without any repairs under the condition of timely ATF change and filter replacement.
Which cars run with this gearbox?BrandModelYearTypeEngineLEXUSES06-166 SP FWDL4 2.0L 2.5L V6 3.5LLEXUSRX08-156 SP F/4WDV6 3.5LLotusELISE12-156 SP RWDV6 3.5LLotusEVORA10-166 SP RWDV6 3.5LToyotaALPHARD08-146 SP F/4WDV6 3.5LToyotaAVALON07-166 SP FWDV6 3.5LToyotaAVENSIS08-166 SP FWDL4 2.2LToyotaBLADE08-126 SP FWDV6 3.5LToyotaCAMRY06-166 SP FWDL4 2.0L 2.5L V6 3.5LToyotaESTIMA06-166 SP F/4WDV6 3.5LToyotaHIGHLANDER09-166 SP F/4WDL4 2.0L V6 3.5LToyotaMARK X ZIO07-136 SP F/4WDV6 3.5LToyotaRAV412-166 SP F/4WDL4 2.0L 2.2LToyotaSIENNA10-166 SP F/4WDV6 3.5LToyotaVANGUARD116 SP F/4WDV6 3.5LToyotaVENZA08-166 SP F/4WDV6 3.5LToyotaVERSO09-166 SP FWDL4 1.6L 2.2L
How to repair this transmission (Videos)U660E / U760E Gear Set and ComponentsU760E with code P2716U760E TCMU660E Intro ATRA
Instruction manuals and useful linksLink typeSourceDescriptionpdfwww.at-manuals.comRepair manual U660E/Fpdfwww.at-manuals.comScheme U660E/Fwebwww.at-manuals.comCheck Balls U660Ewebwww.at-manuals.comStall test U660EpdfSonnaxValve Body Layout U660E/F, U760E/F
Transmission general data
The 4-speed automatic gearbox Toyota U340 (U341) has been used since 2000 on FWD Toyota Avensis, Corolla etc. with engine capacity up to 2 liters. One more leading transmission which is commonly met in repair services.This transmission was designed together with U140\ U240 (and identical in design) and was a very popular transmission in the field of repair among Aisin gear shifting units. The modification U341E provides higher torque, therefore it is used in engines with higher operational capacity Celica (1.8 l), the U341F unit is the version for four-wheeled vehicles (4WD).
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type4ATFWD82,9Toyota Type WS
Technical issues and repair guidelines
The whole mechanical and hydraulic part of these transmissions is very robust and the service life before the 1-st major repair is above 200-300 thousand kilometers depending on the driving style of auto users. During the first years U340-341 units require timely change of fluid and filter replacement. After some period of operation and due to frictions wear-out (torque converter in particular), the fluid gets contaminated more rapidly and that results in more frequent ATF change. Frequent change of automatic transmission fluid postpones the replacement of the torque converter lining. One of the most common problems is the oil leakage from the pump seal located between the gearbox and the torque converter. The seal is changed together with the bushing.
One of the most common parts to be replaced in new units (produced since 2009) is the EPC solenoid, which operates in much more intensive way than others. This transmission gets out of order after continuous operation in contaminated ATF with worn-out rings and seals. Timely change of ATF and repair of rings included in the repair kit makes it possible for this solenoid to operate during the whole period of the transmission usage period.
Typical issues with valve body and solenoids in U340
The electrical components of this transmission are quite durable, therefore the whole U340 unit may be considered as a very reliable transmission. However, during each disassembly procedure of this gearbox, specialists usually rebuild and clean the valve body and solenoids, which get damaged because of contaminated ATF. The clogged valve body may lead to unpredictable slippage in the package, where the fluid is not transmitted through corresponding valve body plunger. Long-term operation of this transmission with such problem leads to premature wear of practically “invincible” friction components in this unit.
Which cars run with this gearbox?BrandModelYearTypeEngineToyotaETIOS / VALCO13-164 SP FWDL4 1.2L 1.5L 1.6L
How to repair this transmission (Videos)U340E Corolla Valve Body Problems
Instruction manuals and useful linksLink typeSourceDescriptionpdfwww.at-manuals.comRepair manual U340pdfwww.at-manuals.comManual U340epdfwww.at-manuals.comScheme U340Ewebwww.at-manuals.comStall test U340epdfSonnaxValve Body Layout U341E/FpdfSonnaxU341E/F TCC Slip Diagnosis
Transmission general data
Transmission repair specialists frequently have to deal with repair issues in the 4-speed automatic transmissions U140E, U240, U241 and the entire range of these transmissions from Aisin Co. Aisin engineers wanted to design the U140E unit with a potential extension to 5 speeds.In 2000, more enhanced modification named U240 was introduced and a lot of U140\ U240 automatics found application in the whole range of popular Toyota cars at the auto market in Japan.
The U241E (U240E) transmission has been operating safely since 2000 on the front-wheel (four-wheel drive) middle class cars with engine capacity from 2 up to 3 liters.The structure of these automatic units is so robust and sophisticated that even the presence of some soft spots (such as the third planetary gear) does not prevent U240-241 transmissions from being installed on very popular Toyota cars.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type4ATFWD/AWD9,54,2Toyota Type T-IV
Technical issues and repair guidelines
The risk group of car with this reliable transmission includes heavy cars with 3-liter engines, where gearbox components operate under heavy loads and the 1-st overhaul may occur even before the car travels 200 thousand kilometers. The first component to be repaired is the torque converter. In "old" U140 units transmission specialists have to pay closer attention to the output planet, which may have some issues related to the damage of pinion-satellites axles caused by critical loads. The sun gear gets damaged together with satellites of the planetary gear. At the following stage of damaging process, fragments of the damaged planetary gear crush the rear planetary gear of the U140 unit.
The back cover is the second problematic place for this transmission: it performs a support function in U140-240 design. This issue is common for high-power engines both in RAV-4, and in Camry, Lexus RX300. According to the statistics change of frictions and steel disks in the Direct package is performed 3-4 times more frequently than in any other package.
One more frequently replaced element in the Direct clutch package is the rubber-covered piston with a holder. The rubber gets damaged very fast failing under higher temperatures and dry functioning with jittering. When the pump bushing gets damaged it should be repaired together with the torque converter. The typical problem of the ECU during first years of operation – non-soldered contacts, causing unpredictable burning of packages and pressure jumps. Almost each overhaul includes a preventive change of the pump cup seal on the left side and the left semi-axle seal on the housing side.
The 4-speed automatic transmissions U140E , U240 , U241 from Aisin Co traditionally have very reliable and persistent elecal components. Specialists almost every time are restricted to the repair and cleaning of the valve body and solenoids without any expensive replacements. The repair of old valve bodies involves cleaning of soot deposits and rebuilding of channels used for movement of valves.
Which cars run with this gearbox?BrandModelYearTypeEngineLEXUSES99-024 SP FWDV6 3.0LLEXUSRX98-034 SP F/4WDV6 3.0LToyotaCAMRY02-034 SP FWDV6 3.0LToyotaESTIMA00-064 SP F/4WDL4 2.0L V6 3.0LToyotaHARRIER00-034 SP F/4WDV6 3.0LToyotaHIGHLANDER01-074 SP F/4WDL4 2.4L V6 3.0LToyotaKLUGER V00-034 SP F/4WDV6 3.0LToyotaWINDOM00-024 SP FWDV6 3.0L
How to repair this transmission (Videos)U140 Teardown InspectionPart 1-4 2002 Lexus RX300 U140Part 2-4 2002 Lexus RX300 U140Part 3-4 2002 Lexus RX300 U140Part 4-4 2002 Lexus RX300 U140
Instruction manuals and useful linksLink typeSourceDescriptionpdfValve Body ProU140 Shifting Pre Infopdfwww.at-manuals.comScheme U140pdfwww.at-manuals.comManual U140pdfSonnaxValve Body Layout U140E/F, U240E, U241E webSonnaxToyota U140E Detailing
Transmission general data
The 6-speed automatic transmission AT6 (TF-70SC) from Aisin Co was designed in 2006 for FWD Peugeot cars of the middle class with the engine from 1.6 to 2 liters. This transmission has the torque capacity of up to 220 Nm (according to Aisin). After a long testing this automatic transmission was launched in the mass production in 2009, but was produced not as actively as the TF80 transmission unit. It was developed for Peugeot-Citroen cars on the constructive basis of TF-80SC (AM6 High torque capacity- up to 400 Nm). Inner parts of this transmission are similar to TF60-SN. Aisin name is AWF6F25.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type6ATFWD2206,13,2Тойота WS
Technical issues and repair guidelines
The transmission AT6 has an electronic control integrated in the design of the transmission. One of the features of these automatic transmissions is the forced control of the torque converter lock-up. This feature, on the one hand, gives an increase in efficiency and rapid acceleration with fuel economy, but, on the other hand, it significantly loads the torque converter and the valve body. In previous versions of transmissions it led to the rapid wear-out of the valve body and the breakdown of solenoids. The transmission is designed as an "invincible" solution and operates till the old age of the car, when the transmission repair no longer makes sense. But violation of simple rules of operation for this automatic transmission can lead to the overhaul only after 150-200 thousand kilometers.
Repair procedures and typical problems
For the first overhaul specialists order the Repair kit of gaskets and seals. This repair kit is ordered mainly because of teflon rings, which wear out primarily from exploitation with contaminated oil and overloads.
The chain of malfunctions starts with the clogged valve body and solenoids, which do not transmit enough oil to the line of one of the packages, therefore the transmission shifts gears with a delay or a kick. One of the typical problems in modern 6-speed automatic transmissions, and in the TF-80SC in particular, is related to the valve body. The valve body is extremely sensitive to the friction suspension from the torque converter in the ATF. Frequent oil changes facilitate the valve body self-cleaning. But now the valve body itself has become almost invincible because all soft spots related to channels transmitting contaminated oil and the plunger with valves have become the part of the solenoid design.
It should be borne in mind, that the higher the wearout level of rings and rubber gaskets, the more ATF should be transmitted by the pump through valves of the valve body in order to compensate losses. Therefore solenoids operating in heavier oil current wear out much faster. For this reason, each reassembly and replacement of solenoids should be accompanied by replacement of spare parts.
Which cars run with this gearbox?BrandModelYearTypeEngineBeijingautoX6515-166 SP F/4WDL4 2.0LCitroenC410-166 SP FWDL3 1.2L L4 1.6L 1.8LCitroenC4 LOUNGE13-166 SP FWDL4 1.6L 2.0LCitroenC509-166 SP FWDL4 1.6L 2.0L 2.2LCitroenDS411-166 SP FWDL4 1.6LCitroenDS511-166 SP FWDL4 1.6LDongfengAX714-166 SP FWDL4 2.0L 2.2LDongfengB20166 SP FWDL4 2.0LDongfengL6015-166 SP FWDL4 1.8LDSDS5 LS14-166 SP FWDL4 1.6L 1.8LFiat50010-166 SP FWDL4 1.4LFiat500L14-166 SP FWDL4 1.4L 2.0LJEEPRENEGADE15-166 SP FWDL4 1.7LMINICOUNTRYMAN20126 SP FWDL4 1.6LMINIROADSTER20126 SP FWDL4 1.6LPeugeot300809-166 SP FWDL4 1.6L 2.0LPeugeot30809-166 SP FWDL4 1.6L 2.0LPeugeot40812-166 SP FWDL4 1.6L 2.0LPeugeot500809-166 SP FWDL4 1.6LPeugeot50810-166 SP FWDL4 1.6L 1.8L 2.0LPeugeotRCZ09-156 SP FWDL4 1.6LVolvoS6015-166 SP FWDL3 1.5L L4 2.0L
How to repair this transmission (Videos)TF-72SC Teardown
Transmission general data
The 8-speed automatic gearbox AA80E (TL-80SN for Lexus) produced by Aisin Co has been installed since 2007 on RWD Lexus LS460 (IS, GS460) and Toyota Land Cruiser and Crown Majesta with engines V8 from 4.6 up to 5.0 liters. The modification АА80F is used for AWD LS460. The maximum torque is up to 550 Nm. In terms of design, this transmission is related to TR-80SD (0С8).
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type8ATRWD/AWD55011,33,7Toyota WS
Technical issues and repair guidelines
With regard to mechnical components typical problems usually occur in the bushing and the pump seal, which are the first to be affected by the torque converter (TC) lock-up wear-out and overheating. The oil leaks via the seal of pump/TC is the the first signal for diagnostics, cleaning of the valve body, and the TC repair. Further operation with such leakages may result in the necessity for the pump bushing replacement, and in some cases replacement of the pump itself.
In the electric part, the first level repair consists of the valve body cleaning and replacement of solenoids. As in many of Aisin automatic transmissions, the torque converter lock-up solenoid SLU is the first to wear out, because this solenoid operates with all contaminated and overheated oil from the worn-out torque converter. Another problematic area is the main pressure solenoid LPC (SLT), which transmits all ATF to other solenoids.
Specialists recommend to monitor closely the ATF condition in the TL-80SN transmission. In case of rapid ATF contamination after the prior partial change, it is recommended to visit the repair shop for the torque converter repair, without waiting for the friction plate wearout, that may be especially harmful for the AA80E solenoids and the valve body. It is also advisable to replace the filter in due time, and check the pan.
The design of transmission components for all RWD Aisin transmissions is considered to be "invincible", having a large structural reserve. This transmission usually operates without serious problems throughout the car lifespan. However to avoid unnecessary repair costs, car owners have to monitor the ATF state, timely visit specialists for the torque converter repair, cleaning of solenoids and the valve body.
Which cars run with this gearbox?BrandModelYearTypeEngineCadillacCTS13-168 SP R/4WDV6 3.6LHongqiL712-168 SP RWDV12 6.0LLEXUSGS13-168 SP R/4WDL4 2.0L V6 3.5LLEXUSGS08-128 SP RWDV8 4.6LLEXUSIS07-168 SP R/4WDL4 2.0L V6 3.5L V8 5.0LLEXUSLS06-168 SP R/4WDV8 4.6LLEXUSRC14-168 SP RWDL4 2.0L V6 3.5L V8 5.0LToyotaCROWN ROYAL12-168 SP RWDL4 2.0L V6 3.5L
How to repair this transmission (Videos)Lexus AA80E (Aisin TL-80SN)
Transmission general data
TAAT
automatic gearbox was released in 1991 by Saturn LLC. This type of gearbox was
mainly used in 1991-UP Saturn S-Series. In terms of design TAAT is a parallel
shaft FWD unit with the drive gear. TAAT has 4 forward gears and 1 reverse gear
by means of multidisc clutches, 4-element torque converter with a lock-up
clutch, 1-st sprag-type clutch, and a tooth clutch activated by a servo unit.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type4ATFWD6,24,2-5,2Dexron VI
Technical issues and repair guidelines
One of the main peculiarities of this transmission in comparison with common automatic gearboxes lies in the electronic control. This gearbox uses 5 solenoids together with the transmission control module and its sensors to control shift timing, shift feel, and give on board diagnostics.
Repair specialists say that the valve body is the most problematic component in TAAT. Delays, slippages, kicks or lack of Reverse during gear-shifting are likely to be caused by valve body issues. However, there are several other sources of a Reverse problem:
1. Delay or no Reverse may be caused by the loose-fitting main shaft nut
2. Malfunctioning car speed sensor may also lead to no-Reverse condition.
3. Wrong adjustment of the pattern select switch
Which cars run with this gearbox?BrandModelYearTypeEngineSaturnS-SERIES95-034 SP FWDL4 1.9L
How to repair this transmission (Videos)Valve Body Removal 1of 2Valve Body Removal 2 of 2Solenoid Testing & ReplacingDIY timing chain kit installation
Transmission general data
HONDA SWRA / SWSA /
SLTA / SLSA / SYEA / SYFA / SFBA / SFCA
The CVT Honda Multimatic SWRA / SWSA had been installed
on right hand drive cars Honda Fit of the first generation (produced from 2001 till
2007) for the domestic market of Japan. It should be pointed out that Honda Fit
cars for the American market were equipped not with CVTs, but with common
automatic transmissions. Therefore, transmissions for Japanese and American
models of Honda Fit are not interchangeable.SWRA is a continuously variable transmission
produced by Honda. This transmission is used in some Honda cars (Civic, Jazz,
Logo).
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type∞CVTFWD5,92,5Honda Multi Matic Fluid
CVTs SWRA / SWSA differ from each other not by engines
(with which they operated), but by the purpose of CVT model (for FWD or AWD). In
other words, Honda Fit cars with L13A and L15A engines were equipped with the
same transmission SWRA / SWSA, but there was an important difference:
- SWRA – 2WD
- SWSA – 4WD
As the right hand drive Honda Fit of the first generation
(produced from 2001 till 2007 ) served as a basis for other cars («Honda Airwave»,
«Honda Mobilio», «Honda Mobilio Spike»), then CVTs for these cars were slightly
upgraded (the main difference lied in the housing mounting). These CVTs
received new model names:
·
Honda
Airwave (from 2005 to 2007) 2WD – SLSA
·
Honda
Airwave (from 2005 to 2007) 4WD — SLTA
·
Honda
Mobilio/Mobilio (from 2002 to 2005) 2WD — SYEA
·
Honda
Mobilio/Mobilio (from 2002 to 2005) 4WD — SYFA
·
Honda
Mobilio Spike (from 2002 to 2005) 2WD — SFBA
·
Honda
Mobilio Spike (from 2002 to 2005) FWD – SFCA
·
Honda
Fit Aria / Honda City (from 2002 to 2009) 2WD — SERA
In fact all
these car models were equipped with the same CVT. Transmissions differed only in
the drive mechanism (FWD or AWD) and in holders for the CVT case. All other components of these CVTs are absolutely identical.
Therefore, these CVTs may become
interchangeable with the help of several minor modifications. Modifications usually
consist in replacement of holders and some sensors.
According to
Honda’s manual, SWRA / SWSA transmissions require ATF change вариатора (CVT) every 45 thousand kilometers.
When the car operates in harsh conditions ATF should be changed after 22,5
thousand kilometers.
Harsh conditions usually include:
1.Frequent and
short drives - no more than 8 km in the summer time or 16 km in the cold season
(at negative air temperatures).
2. Operations
under conditions of high temperatures (above +32 °C).
3. Long engine
operation at idle speed, driving with frequent stops in traffic jams. Towing of
the trailer or running on mountainous terrain.
4.Driving on
dirty, dusty roads or on the roads which are subjected to treatment with anti-icing
compound.
Honda
Fit cars of the first generation equipped with CVTs SWRA / SWSA often face
problems with the CVT mount, which tears after the car mileage reaches 50-60 thousand
kilometers. Symptoms of this problem include the following: increased vibration,
kicks at starting from rest/braking. Visual inspection helps to detect this
problem. The mount is oil-filled, therefore transmission specialists recommend
using original spare parts.
Which cars run with this gearbox?BrandModelYearTypeEngineHondaCITY00-12CVT FWDL4 1.3L 1.5L
How to repair this transmission (Videos)Honda Civic CVT Transaxle Operation
Transmission general data
The 4-speed automatic transmission RE4R03A ( RL4R01А/JR403E, RG4R01А) for engines with the capacity from 2 up to 3-liters was produced by Jatco in 1988 for the off-road vehicle Patrol. This transmission made a good impression and after some adjustments in 1999, it became widely used for RWD Nissan models. This gearbox found application on sport cars 300ZX and on Infiniti Q45 with V8 engines.
Number of gearsTransmission TypeDriveTorque (Nm)ATF (full capacity) LATF (change) LATF type4ATRWD/AWD8,74Dexron III
Technical issues and repair guidelines
This transmission is quite reliable as all rear-driven Nissan vehicles. In terms of design, this transmission is similar to RE4R01B\A and R4A-EL produced by Mazda. Repair parts for this gearbox are ordered in very rare cases. Therefore, in most cases owners of cars equipped with this transmission prefer to replace it with a new or used unit, rather then to spare time and money on its repair.
Typical problems of this transmission are similar to problems of the RE4R01A\B transmission. In most cases, repair specialists order the repair kit of gaskets and seals when they have to deal with this transmission. Sometimes, it is required to replace bushings on cars operating under severe conditions. In rare cases, it is necessary to change one of one-way clutches or set of solenoids, which get cleaned more often than replaced. Not complicated repair procedures for this reliable transmission can add several years to its service life.
Which cars run with this gearbox?BrandModelYearTypeEngineDongfengRUIQI08-164 SP R/4WDL4 2.5LHyundaiPORTER03-164 SP RWDL4 2.5LKIABONGO TRUCK04-164 SP RWDL4 2.5L 2.9LNissan/Datsun300ZX90-974 SP RWDV6 3.0LNissan/DatsunCARAVAN12-164 SP R/4WDL4 2.5LNissan/DatsunCIVILIAN00-164 SP RWDL4 3.0L L6 4.2L 4.5LNissan/DatsunFAIRLADY Z04 SP RWDV6 3.0LNissan/DatsunFRONTIER99-154 SP R/4WDL4 3.0L 3.2LNissan/DatsunHARDBODY00-084 SP R/4WDL4 2.4LNissan/DatsunPALADIN03-164 SP 4WDV6 3.3LNissan/DatsunPATROL00-144 SP RWDL4 3.0L L6 4.5LNissan/DatsunSAFARI97-164 SP 4WDL4 3.0L L6 4.2L 4.5L 4.8LNissan/DatsunTERRANO/REGULUS03-064 SP R/4WDL4 3.0L
How to repair this transmission (Videos)RE4R03A Transmission Rebuild
Instruction manuals and useful linksLink typeSourceDescriptionpdfwww.at-manuals.comScheme